EPS Flooring Isolation Board Mould EPS Turn-Key Plant Project

Model NO.: SPB200-800/DZ
HS Code: 847780
Molds covered with Teflon paint protection membrane are lubricative, avoiding products sticking to mold. Lt has many advantages as convenient mold unloading, good corrosion resistance, 350heat resistance and long life.
Fangyuan EPS mold producing department is a strong force of using computer for mold designing, wood mold making, casting, fittings processing and assembling, We can produce all kinds of complicated molds for automatic shape molding machine, even core puller for automatic machine. All specifications of machinery use 6063 high-quality aluminum alloy, with standard chamber and standard cooling system.

Main Features:
1. Machine structure:
a. The machine mold is welded onto strong rectangular tubes and steel plates which ensure high strength for the additional safety of the machine.
b. All block mold frames are heat-treated to release the welding stress, so that the frames will not deform.
c. After heat treatment, all mold frames are processed through sand treatment to keep the rust away, after that under coat and fishing coat are greatly improved, for anticorrosion performance and long life. 
d. Adopts three German gauges and safety valve for multi-safety protection. The machine will be tested by water pressure and steam (many steps), to ensure the machine is more stable and safe.
2. Steam system: Three ball valves, compared to one big steam valve control system, saves 20% steam, with ISO-standard butterfly valves, which greatly improves stability and increases machine life.
3. Control System;
a. Adopts PLC(Mitsubishi) and touch screen(Schneider) for an easy operation.
b. Equipped material level sensor to control the filling. The block cooling is controlled by foam pressure sensor. The whole procedure for filling, heating, cooling will be controlled automatically by PLC.
Note:
The economical type can be provided, but Germany gauge, foam pressure sensor, ISO-standard butterfly valve, three valves steam system are exclusive.
 
Item    SPB200 DF SPB300 DF SPB400 DF SPB600 DF SPB800 DF
Mould Cavity Size    2040×1240
×630(mm)
3060×1240
×630(mm)
4080×1240
×1030(mm)
6100×1240
×630(mm)
8120×1240
×630(mm)
Block Size    2000×1200
×600(mm)
3000×1200
×600(mm)
4000×1200
×600(mm)
6000×1200
×600 (mm)
8000×1200
×600(mm)
Steam Entry
Consumption
Pressure
DN100
20-30kg/cycle
0.8MPa
DN100
30-40kg/cycle
0.8MPa
DN125
45-55kg/cycle
0.8MPa
DN150
60-70kg/cycle
0.8MPa
DN200
80-100kg/cycle
0.8MPa
Compressed Air Entry
Consumption
Pressure
DN40
1-1.5m³/cycle
0.6MPa
DN40
1.5-1.8 m³/cycle
0.6MPa
DN40
1.8-2m³/cycle
0.6MPa
DN40
2-2.3 m³/cycle
0.6MPa
DN40
2.2-2.5 m³/cycle
0.6MPa
Drainage Steam vent Blower outlet Φ125mm
φ125mm
Φ150mm
φ125mm
Φ200mm
φ125mm
Φ200mm
φ125mm
Φ250mm
φ200mm
Throughput  15kg/m³ 5-12min/cycle 6-15min/cycle 7-18min/cycle 8-18min/cycle 10-18min/cycle
Connected Load    9.5kW 9.5 kW 13 kW 13 kW 16.5 kW
Overall Dimension  L × W× H 4000×2150
×2120(mm)
5030×2270
×2120(mm)
6040×2270×2250(mm) 8100×2500×3100(mm) 11300×2600
×3300(mm)
Machine Weight    4.20t 6.00t 8.50t 9.50t 13.8t
Room Height Required    6000mm 6000mm 6000mm 6000mm 6000mm

Gear

Jiangyin Kaixin Heat Treatment Co., Ltd. , http://www.chforgedparts.com

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