**Induction Braze Welding Machine for Cutting Tool Welding**
**1. Technical Parameters:**
| **Parameter** | **Specification** |
|----------------------|----------------------------------------|
| Model Type | XG-60 |
| Input Power | 60 kW |
| Input Voltage | 380V ±10% / 50Hz/60Hz |
| Max Input Current | Single phase 90A |
| Oscillating Frequency| 20–80 kHz |
| Inverter Power | ≤60 kW |
| Water Pressure | 0.15MPa – 0.3MPa |
This high-performance induction braze welding machine is designed for precision and efficiency in cutting tool applications. It delivers consistent power and reliable performance, making it ideal for industrial use.
**2. Application Range:**
The XG-60 induction braze welding machine is widely used across various industries for:
- **Metal Tube Welding**: Including copper, steel, and aluminum tubes for butt, plug, and joint welding.
- **Alloy Cutter Welding**: Suitable for turning tools, milling cutters, planers, saw blades, reamers, and boring knives.
- **Carbide Saw Blade Welding**: Ideal for diamond, marble, woodworking, and grass-cutting blades.
- **Metal Parts Welding**: Such as towel racks, soap holders, auto parts, motor components, terminals, hardware, and electric heating elements.
- **Customized Solutions**: The machine can be tailored to meet specific production needs and working environments.
**3. Key Features:**
- Utilizes IGBT (Siemens) technology for high conversion efficiency.
- Energy-efficient, saving 15–30% compared to traditional SCR/KGPS systems.
- More efficient than gas or coal-based methods.
- 100% startup success rate with a power factor above 95% and 100% duty cycle for continuous 24-hour operation.
- Comprehensive protection functions enhance machine reliability and stability.
- No special foundation required; low operating cost and easy to use.
- Modular design allows for simple maintenance and repair.
**4. Product Advantages:**
- Environmentally friendly and energy-saving, with minimal pollution.
- User-friendly interface and can be equipped with a PLC controller for automation.
- Compact and lightweight, saving space and making installation easy.
- Offers customized solutions based on customer requirements.
**5. Industrial Chiller:**
To ensure stable and efficient operation, the XG-60 works with an industrial chiller that maintains optimal cooling for the system, especially during long hours of operation.
**6. Induction Heating Coil:**
The induction heating coil is designed for precise and even heat distribution, ensuring effective and uniform brazing across different materials and shapes.
This induction braze welding machine is a versatile and powerful solution for cutting tool manufacturing, offering high-quality results with ease of use and long-term reliability. Whether you're working on metal tubes, carbide blades, or custom components, the XG-60 is built to deliver consistent performance and durability.
Tube Sheet
Tube sheet are usually made of a round flat plate with holes drilled into the plate to accommodate tubes in the exact location and pattern relative to each other. The tube sheet is used to support and isolate the tubes in the Shell And Tube Heat Exchanger.
A tube sheet is a plate used to support a tube in a shell and tube heat exchanger. The tubes are aligned in a parallel manner and are supported and held in place by the tube plate. A tube sheet is a round plate with holes in it so that the tube can fit through the opening. Tubes are usually made of round, flat metal sheets. Drill holes for pipe ends in precise locations and patterns relative to each other. The tube plate is made of the same range of materials as the pipe.
These are usually made of mild steel and vary in thickness according to fluid pressure. Depending on the final application (petrochemical, nuclear, oil and gas, etc.), the tubes can be clad in stainless steel or other superalloys, or even made entirely of stainless steel or superalloys.
Tube Sheet,Boiler Tube Sheet,Floating Tubesheet,Exchanger Tube Sheet
Guangdong Jiema Energy Saving Technology Co.,Ltd , https://www.jmheatexchanger.com